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.ÿþFree Table Saw Extension Plans - Free Panel Saw Plans http://www.wayneofthewoods.com/table-saw-extension.htmlFree Table Saw Extension PlansFree Panel Saw PlansTools | Building Plans | Wood Finishing | HardwareFree Plans | Wood & Lumber | Woodworking Tips | Chainsaws | Rod's Woodshop | HomeFree Table Saw Extension PlanTable Saw Extensions For Practically Every Saw There Is!Check Out The Building Plans Below!Rod's Woodworking CornerIntroductionBuild these two saw table extensions that will allow you to rip those 4 x 8 panels on your small table saw; materialsrequired:1 x 4 x 8' - (7)2 x 4 x 8' - (2)Bolts with washers and thumb screws: 3/16 x 2 1/2" - (8)40 Wood Screws or Drywall screws; 2"One, 4' Straight Edge, Adjustable ClampStep One, Cut the Frame pieces1 of 5 05/05/2007 2:19 PMFree Table Saw Extension Plans - Free Panel Saw Plans http://www.wayneofthewoods.com/table-saw-extension.htmlSelect one 1 x 4 x 8'; measure and cut four pieces @ 22" (these will become the ends of the Table Extensions).Select one 2 x 4 x 8'; measure and cut four pieces @ 22" (these will become the cross pieces of the TableExtensions).Select one 1 x 4 x 8'; measure and cut four pieces @ 23 1/2" (these will become the cross piece supports).Select another 2 x 4 x 8'; measure the distance from the top surface edge of your table saw to the floor; transfer thismeasurement to the 2 x 4 and cut two pieces of equal length (these will become the two support legs of the twoTable Extensions).GoSearch from over 9000 products!Step Two, Assemble the Table ExtensionSelect two 1 x 4 x 8' and lay them on edge on a flat service/floor; select two pieces of the 1 x 4 x 22" and lay them onedge, one at each end, and screw them together (use a speed square to ensure all angles are square).2 of 5 05/05/2007 2:19 PMFree Table Saw Extension Plans - Free Panel Saw Plans http://www.wayneofthewoods.com/table-saw-extension.htmlSelect two 2 x 4 x 22" cross pieces and lay them on edge, equal distance from each end and screw them in place.Select two, 1 x 4 x 23 1/2" cross piece supports and center them across the 2 x 4 Cross Pieces; screw them in placeinto the 2 x 4's and the edges of the Table Extension.Select one, 2 x 4 Support Leg; center it perpendicular on the outside edge of the extension; drill a 3/16" hole andconnect the leg to the extension with a screw and wing nut (allow it to remain loose so it may be moved out of theway in the next step).Flip the Table Extension over.Take a piece of plain paper to use as a template and fold it so that the paper will fit over all three holes on the side ofyour table saw (fold the paper so that the "L" shape dimension is: 1/2" x 3"); hang the paper over the edge of thetable covering the three holes on the side of the table top; measure and mark the center of the Center Hole on the1/2" lip of the paper; mark all three holes as shown above.On the top edge of the Table Extension that will touch the saw table top, mark the center of the Table Extension; lineup the center of the paper template to the center of the Table Extension; using the marks on the template, drill thethree holes @ 3/16".One Table Extension is complete, Repeat this step to complete the matching Extension.3 of 5 05/05/2007 2:19 PMFree Table Saw Extension Plans - Free Panel Saw Plans http://www.wayneofthewoods.com/table-saw-extension.htmlAfter completing the second Extension, lift them up into position; tighten the Support Leg into position; attach theTable Extension to the saw with the 3/16" bolts, washers, and wing nuts.Clamp the adjustable Straight Edge Clamp to the desired position to the 2 x 4 Cross Pieces; this will be a fence forripping your over-sized sheet goods on your little contractor-type table saw.These table saw extensions will give your small inexpensive saw some big saw capabilities!Free Table Saw Extension Plans by: WayneOfTheWoods@yahoo.comMore FREE Plans!Picnic Table PlansGun Rack PlansBookcase PlansBird FeederGet This Free Rockler Catalog!Hard-to-find items & Rockler Exclusive items for the home and the shop!Table-levelers, custom blades, hardware, and tools - a great resource!First Name:Last Name:Address Line 1:Address Line 2:City:State:4 of 5 05/05/2007 2:19 PMFree Table Saw Extension Plans - Free Panel Saw Plans http://www.wayneofthewoods.com/table-saw-extension.htmlZip Code:United StatesUnited StatesCountry:Other countries.E-mail:I'd like to receive the free "Log-On" e-mail newsletter.Sign Me Up5 of 5 05/05/2007 2:19 PM
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